Efficient use of space is critical to the success of any production environment. We support our clients in translating complex manufacturing requirements into intelligent, future-ready layout concepts. Whether it’s the initial design of a greenfield site or the reconfiguration of existing facilities, we deliver layout solutions that balance functionality, flexibility, and cost-efficiency.
Our services in layout planning include:
- Concept development for greenfield and brownfield production sites
- Optimization of factory layouts to support throughput, safety, and scalability
- Space management strategies aligned with evolving product and process requirements
- Integration of cleanrooms, measurement areas, and specialized environments
- Media supply, infrastructure alignment, and equipment positioning
- Compliance-ready emergency and safety layout planning
- Coordination across facility planning, logistics, and engineering disciplines
We approach layout planning as a strategic lever—not just a drawing on paper, but a blueprint for production success.
Project References:
- Rail Maintenance Hall Optimization (Germany)
Reengineered the internal layout and maintenance flow of a major train servicing depot to improve turnaround times and operational safety for a leading German railway operator.
- EV Battery Production Sites (USA & Germany)
Designed and optimized both greenfield and brownfield EV battery production facilities for a premium German automotive manufacturer. Delivered a 30% reduction in footprint and created modular expansion strategies for future battery generations.
- Transmission Manufacturing Sites (Germany)
Executed full layout planning for transmission production, combining greenfield development and brownfield conversion. This included transforming an HVAC facility into a transmission plant, coordinating cleanroom integration, machine placement, and site-wide infrastructure adaptation.
- Large-Scale Conveyor System (Germany)
Developed the complete concept and layout for a 10-kilometer conveyor system across multiple production zones, ensuring synchronized flow and minimal bottlenecks in a final assembly plant.
- Facility Conversion: Truck to Passenger Car (Brazil)
Planned the transformation of a truck manufacturing site into a passenger car production plant, including space strategy for downstream expansion phases.
